Do I Need Special Plaster Sawzall Blades?
When it comes to cutting plaster, the question of whether you need special Sawzall blades is common. The short answer is: yes, you will benefit from using the right blade, but it’s not always a special blade just one designed to handle the unique challenges of plaster.
Choosing the Right Sawzall Blade for Plaster
Here are the key factors to consider when selecting a Sawzall blade for cutting through plaster:
Blade Material
For cutting through hard materials like plaster, you’ll need a blade made from durable materials. Bi-metal blades are usually your best bet because they are designed to withstand the heat from cutting through tough substances. These blades are made from high-carbon and high-speed steel, making them flexible and durable.
Tooth Configuration
The tooth design of the blade is just as important as the material. For plaster cutting, you’ll want a blade with teeth that can efficiently slice through dense, brittle materials without getting clogged or broken.
Blade Length
The length of the blade is another consideration. Longer blades are useful for making deeper cuts, especially if you need to cut through thick plaster or reach into difficult areas. However, remember that longer blades can be more difficult to control in tighter spaces, so choose a length that suits the task.
Universal or Specialty Blades
While specialty plaster blades are available, many standard Sawzall blades can still perform well when cutting plaster, provided they have the appropriate material and tooth configuration. A standard heavy-duty bi-metal blade should do the job if you’re working with plaster free of metal reinforcements. However, if you’re cutting through plaster with embedded metal lath, investing in a carbide-tipped blade will help prolong blade life and ensure cleaner cuts.
Best Sawzall blade For Plaster

EZARC Demolition Masonry Reciprocating Saw Blade
Tips for Cutting Plaster with a Sawzall
Even with the right blade, cutting plaster effectively requires a few techniques to ensure you do the job without causing unnecessary damage.
Conclusion
In most cases, a special Sawzall blade is not strictly required for cutting plaster, but choosing the right blade can make your job easier and more efficient. Opt for bi-metal or carbide-tipped blades with a coarse tooth configuration to handle the hardness of plaster and any metal lath it may contain. Use the appropriate techniques and safety gear to ensure a clean and safe cutting process.